Beach Cover-Up and Kimono Manufacturer
We manufacture kimonos, kaftans, ponchos and beach cover-ups for swim, resort and lifestyle brands, producing 50,000 woven garments a month at our 22,000 sq ft facility in Vasai. Printed, plain and embellished, in viscose, rayon, cotton, modal and blends, with lace, embroidery and trim work handled in-house. Exporting since 1981.
What we produce
Kimonos. Open-front, tie-waist and belted styles, printed or plain.
Kaftans. Short and full-length, plain, printed or embellished.
Ponchos. Woven and knit-blend, fringed or plain-edged.
Beach cover-ups. Shirt dresses, tunics and wrap styles for swim ranges.
Value additions. Lace inserts, embroidery, tassels, crochet trim and bead work, all in-house.
All counts and constructions, in cotton, rayon, modal, hemp, bamboo, linen, wool and blends. See our full fabric, print and embroidery capabilities.
We also manufacture scarves, stoles, pareos, eternity scarves, neck wraps and sashes as separate categories, and womenswear dresses as well as tops for private labels.
How we work
Send us a tech pack, artwork or a reference sample and we will come back with pricing and a sampling timeline the same working day. Samples are developed in-house, usually within two to four weeks, or immediately where the fabric is already in stock.
Our QA team works on the production floor throughout, inspecting against your parameters rather than ours alone.
Specifications
| Specification | Detail |
|---|---|
| Minimum order | From 300 pieces per style and colourway. Lower on repeat programmes. Quoted against fabric availability |
| Sampling lead time | 2 to 4 weeks, depending on fabric availability and the processes involved. Immediate where fabric is in stock. Developed in-house |
| Bulk lead time | 45 to 90 days from approved sample, depending on fabric availability and order quantity |
| Size | Graded to your size chart |
| Weight | 60 to 250 GSM |
| Monthly capacity | 50,000 pieces |
| Fabrics | Cotton, rayon, silk, flax, linen, wool, viscose, nylon, polyester, modal and blends |
| Techniques | Printing, embroidery, lace and trim work |
| Certifications | ISO 9001:2015, SMETA 4-pillar, GRS registered (certified on order), Higg Index |
| Incoterms | FOB as standard. Other terms on request |
| Payment terms | DP at sight, or part advance against order |
| Export markets | North America and Europe |
| Response time | Same working day |
Special shapes and sizes produced to your tech pack. Our full range runs from 30 GSM summer weights to 500 GSM winter weights.
Common Questions
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From 300 pieces per style and colourway, and lower on repeat programmes once the pattern and fabric are approved. We quote against fabric availability and take both large-scale and small-batch runs.
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Both. Kimonos, kaftans and ponchos are usually produced one-size or in a two-size range, since the cut carries the fit. Tunics, shirt dresses and belted styles we grade to your size chart on bust, hip and length. Tell us which you want at tech pack stage and we will pattern accordingly.
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Most beach cover-ups are deliberately sheer, and we work down to 30 GSM for that. Where you want more coverage we can move up the weight range, change to a tighter weave, or add a partial lining or contrast panel through the body. Opacity is a sampling decision — tell us how it should sit over swimwear and we will match it.
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Lightweight viscose, rayon, modal, cotton and cotton blends, chosen for drape and quick drying. We also work in linen and hemp for structured resort pieces. Heavier wools and winter-weight fabrics from our wider range are not usually suitable for this category.
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Yes. Send artwork or a reference swatch and we will match print and colour so the cover-up sits alongside your swim range. Where a set needs to align exactly, we cut from a single dye lot so the shades do not drift between pieces.
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Samples in two to four weeks, or immediately where the fabric is already in stock. Bulk runs 45 to 90 days from approved sample, depending on fabric availability and quantity. All sample development is in-house.
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FOB as standard, other Incoterms on request. Payment is DP at sight or part advance against order.
Request samples or a quote
Send your tech pack, artwork or a reference sample to manoj@manojexpo.com, or call +91 22 4971 3540. We reply the same working day.